Mold Change Carts System
In the field of quick mold change, it is now more and more common for mold change carts to be used in conjunction with hydraulic/magnetic quick mold change systems to further increase the efficiency of mold change. Mold change trolley is a kind of mold moving equipment which is operated by electric automation or manually, and it plays the role of transportation in the process of mold change, so as to save time and energy instead of manpower, and it has a very powerful connecting role, which makes the mold change operation of injection molding machine/punching machine can be completed more quickly.
Product
Effects of Introducing Mold Change Carts System
Effects Of Introducing Mold Change Carts System
Before
After
Manual Operation
Automation
While Die/Mold changing, it takes long time and manpower to tighten.
Only touch the buttons on the control panel.
The tightening force will be different by different operators.
The clamping force is the same. Increased safety.
Operators waste much manpower, increased injury happened.
By control panel, operators save manpower and decrease injury happened.
No alarm notification while the screws are loosing.
With alarm device, the machine will stop immediately.
Commercial Benefits Of Introducing Mold Change Carts System
Direct Benefits
Indirect Benefits
Reduce die/Mold change tim
Dies Standardization
Multiple small quantities
Press Standardization
Reduce inventory
Increasing Operational Safety
Quality improvement
Achieve rapid production and marketing
Reduce labor costs
Improving factory environment
Application Case
FAQ
Possible cause 1: no oil pressure source, solution: confirm the power unit group output condition; Possible cause 2: piston jammed, solution: back to the factory for repair; Possible cause 3: pressure plate jammed, solution: back to the factory for repair.
Possible cause 1: oil pressure source is not relieved, solution: confirm the power unit group output condition; Possible cause 2: mold spring fall, solution: confirm its existence; Possible cause 3: steel ball embedded spring, solution: change the spring; Possible cause 4: pipeline back pressure exists, solution: re-adjustment of the circuit
Possible cause 1: not enough hydraulic source, solution: confirm the output pressure of the power unit, whether the rated pressure; Possible cause 2: internal leakage, solution: back to the factory for repair; Possible cause 3: the wrong model, solution: and the original factory to confirm the fixture model with the model of the machine to confirm the applicability of
Possible cause 1: hydraulic source is not enough, solution: confirm the output pressure of the power unit, whether the rated pressure; Possible cause 2: mold height is not right, solution: add mold height pads; Possible cause 3: internal leakage, solution: back to the factory to return to the repair
Possible cause 1: insufficient hydraulic oil in the tank, solution: inject oil to the rated height; Possible cause 2: booster pump sucked into the air, solution: the implementation of the air venting method, see the instructions for use Article 3
Possible cause 1: friction loss, solution: if the friction loss is within 5% of the reasonable range of values; Possible cause 2: insufficient air pressure source, solution: confirm the pressure of the air pressure source and the setting of the regulator; Possible cause 3: the oil surface mirror or the air pressure needle is distorted, solution: replacement of the
